Fire safety engineers are concerned first and foremost with life safety not only of the
occupants of a building but also the fire service. The aim of structural fire engineering
design is to ensure that structures do not collapse when subjected to high temperatures
in fire. Traditional prescriptive methods of design based on fire resistance testing, require
steel elements of construction to stay below a critical temperature, typically
550°C, for the fire resistance period of the structure. This has led to extensive use of
passive fire protection to limit the heating of the structural elements (boards, sprays
and intumescents) at considerable cost (up to 20% of the total construction cost).
It has been acknowledged for many years that the failure of determinate structures in
the fire resistance furnace bears little resemblance to the failure of similar elements as
part of a highly redundant frame. However the fire resistance test has a history of
safety albeit not based on scientific reasoning.
Design of structures for fire still relies on single element behaviour in the fire resistance
test. The future of structural fire design has to be evaluated in terms of the whole
performance based design of structures for fire. This should include natural fire exposures,
heat transfer calculations and whole frame structural behaviour, recognising
the interaction of all elements of the structure in the region of the fire and any cooler
elements outside the boundary of the compartment.
The beginnings of change started after evidence from real fires suggested that the
contributions of modern steel deck composite floor systems were under utilised when
designing for the fire limit state.
On the 23rd June 1990 a fire developed in the partly completed fourteen storey building
in the Broadgate development. [115] The fire began in a large contractors hut on the first
floor and smoke spread undetected throughout the building. The fire detection and
sprinkler system were not yet operational out of working hours.
The fire lasted 4.5 hours including 2 hours where the fire exceeded 1000°C. The direct
fire loss was in excess of £25 million however, only a fraction of the cost (£2 million)
represented structural frame and floor damage. The major damage was to the building
fabric as a result of smoke. Moreover, the structural repairs after the fire took only
30 days. The structure of the building was a steel frame with composite steel deck
concrete floors and was only partially protected at this stage of construction. During
and after the fire, despite large deflections in the elements exposed to fire, the structure
behaved well and there was no collapse of any of the columns, beams or floors. [115] The
Broadgate phase 8 fire was the first opportunity to examine the influence of fire on
the structural behaviour of a modern fast track steel framed building with composite
construction.
Prompted by the evidence from Broadgate, Building Research Establishment (BRE)
built an 8-storey composite steel and lightweight concrete frame at their large scale test
facility at Cardington. The frame was subjected to six full-scale fire tests (2 by BRE and
4 by British Steel (now CORUS)) enabling the behaviour of the structure during fire to
be observed and recorded. The outputs from these tests were introduced to the public
domain. Edinburgh University in collaboration with British Steel and Imperial College
carried out a research project (funded by the Department of Environment, Transport
and Regions "Partners in Technology" scheme) to model the structural behaviour of
the 4 British Steel tests using finite element codes. One aim of the research programme
was to develop numerical models capable of predicting the structural behaviour of a
modern, multi-storey composite steel frame building during a real compartment fire.
The most important outcome however was the explanation and understanding of the
structural behaviour in response to fire.
The computer package ABAQUS [101] was used by Edinburgh University and British
Steel to develop numerical models of the four tests. ABAQUS is a powerful commercial
code capable of modelling the geometric and material nonlinear behaviour of a structure
during fire. The models have captured the global structural behaviour and agree
with measured data from the tests. The results and understanding gained through the
models have highlighted complex behaviour.
1.2 Aims of this research
This PhD project has evolved as a direct result of the modelling of the Cardington
frame fire tests. Both the test data and the modelling provided a wealth of new
information about whole frame structural behaviour in fire. However the tests were carried
out on one building. As a result of the Cardington frame tests and theoretical work by
Bailey [23] SCI (Steel Construction Institute) have produced a simple conservative design
guide in the form of look-up tables for composite frame structures in fire. The tables
are applicable to common buildings. This level one design guide is as a major step
forward for structural fire engineering in the UK. However, for detailed design guidance
to be produced different buildings of various sizes and configurations should be
investigated under contrasting fire scenarios. The primary aim of this project was to use the
modelling approach developed and checked against real test data to create generic composite
steel frames and fire scenarios. Parametric studies and sensitivity analyses were
conducted on the generic frames. "What-if," scenarios considered included, what-if,
there is a fire in a corner or edge compartment or over a whole floor level?
only the columns are protected?
the fire severity changes?
The key parameters investigated were the temperature distributions in the structural
elements for various compartment fires and the restraint provided by the edge beams
(protected or unprotected) or the surrounding cooler structure to the fire compartment.
A clear understanding of compartment fire dynamics and heat transfer was necessary
to create design fires and compute the heat transfer to the structural elements. Thus
a detailed review of the tools available to fire engineers to calculate compartment fire
exposures and heat transfer was conducted.
Output from these analyses adds to the information collected as a result of modelling
the Cardington frame tests and will help the development of performance based design
guidance for fire.
1.3 Outline of thesis chapters
Chapter 2. An overview of structural fire safety design and research.
Traditional and performance based design methods and the history of this field of
research will be outlined. Research into the behaviour of single elements of construction
in fire and studies of steel frames before the Cardington frame tests will be presented.
A summary of the factors affecting structures in fire, for instance degradation of
mechanical properties and restraint conditions, will also be given.
Chapter 3. Thermal response of structures to real fires.
Prescriptive fire gradings and design methods based on heating single elements in the
fire resistance test over-simplify the whole fire design process. The real problem can be
addressed by performance based design methods where possible fire scenarios are
investigated and fire temperatures are calculated based on the compartment size, shape,
ventilation, assumed fire load and thermal properties of the compartment boundaries.
The temperatures achieved by the connected structure can then be determined by heat
transfer analysis. This chapter describes and tests some of the methods available to
engineers and designers to predict fire temperatures and heat transfer to the structure.
Chapter 4. Whole frame composite steel structures in fire: Research and design developments.
This chapter will review recent experimental work and numerical modelling of whole
frame composite steel structures in fire. Design methods developed as a direct result
of this research will also be discussed.
Chapter 5. Heat transfer analysis of the Cardington frame fire tests using HADAPT.
This chapter describes heat transfer analysis of the Cardington frame tests. Using the
finite element code HADAPT the temperatures achieved by the composite slab and
the edge beams were predicted. The results of these analyses are given and discussed.
This work was carried out for two reasons. One to supplement the existing Cardington
frame data and two to have a reliable method of modelling heat transfer to structural
elements for any compartment fire scenario.
Chapter 6. Analytical and numerical analysis of simple beam models in fire.
This chapter describes analytical and numerical analyses on a simple beam to aid our
understanding of the behaviour of structures in fire. Thermal bowing and thermal
expansion effects were analysed on a simple beam, first individually and then combined.
The effect of the beam end restraint conditions were also studied to explain why runaway
occurs much earlier in axially unrestrained beams, as tested in the fire resistance
test, when compared with axially restrained beams, typical of beams in real structures.
Chapter 7. Structural behaviour in British Steel Test 1 under different heating regimes.
Following the simple studies and understanding of thermal bowing and thermal
expansion effects in Chapter 6. A parametric study was conducted on an ABAQUS grillage
model of British Steel Test 1 (restrained beam test) to understand the effects on the
structure, of systematically changing the temperature regime in the slab. The
parametric study and the results are outlined in this chapter.
Chapter 8. Parametric studies on a small generic composite steel frame.
Two generic composite steel frames, different in plan and size from Cardington, were
designed in accordance with Eurocode 4 Part 1.1 [77]. This chapter describes the structural
response of a small frame (2x2 bays in plan) to whole floor compartment fires
with different ventilation characteristics. Changing the available ventilation and fuel in
a compartment leads to fires of short or prolonged post-flashover duration and different
thermal responses in the steel and concrete.
The Cardington frame survived several fire tests where all the steel beams were unprotected.
The structural behaviour of the small generic frame to three fire protection configurations, 1)
the edge and primary beams were protected, 2) only the edge beams were protected and 3) all
beams were left unprotected, is also described. In each case the columns were
always protected to their full height.
Chapter 9. Parametric studies on a large generic composite steel frame
This chapter describes results from a series of parametric studies on a 9x9 bay generic
composite frame. Compartment fire scenarios in the corner and on the side of the
building were analysed. The locations provided different boundary restraint conditions
to the expanding compartment floor and different deflection and force patterns in the
beams and slab. The effect of protecting the edge beams on the structural behaviour
of the large frame is also described.
Chapter 10. Conclusions and Further work
Chapter 4.
4.1 Introduction
Since the Broadgate phase 8 fire in the late 8Os and the realisation that composite steel
deck floor systems are under utilised when designing for the fire limit state, research
into the behaviour of whole frame, composite steel structures in fire has increased
considerably. The most notable work in the UK are the Cardington frame fire tests
on an 8-storey composite steel frame. Researchers in the UK and Europe have studied
and simulated these tests numerically. [20] [108] [187] Subsequently, new design guidance for
composite steel structures in fire has been developed. SCI have produced a design
guide [70] based on a theoretical analysis by Bailey. [23] New Zealand have also produced
a draft design guide [54] based on the Cardington Frame fire tests and work by Wang. [252]
The most recent developments in this field will be reviewed in this chapter.
4.2 Case studies
4.2.1 Broadgate Phase 8
The Broadgate fire was introduced in Chapter 1 of this thesis. Structural damage
caused by the fire included distortion of a number of trusses and universal beams and
axial shortening of five columns by 100mm. The deflection of the trusses produced
dishing of the floor of up to 600mm relative to the columns. The concrete floor slab
separated from its metal decking in some areas but generally followed the level of its
deflected supporting members. Despite large deflections, the structure behaved well
and there was no collapse of any of the columns, beams or floors. [115]
The behaviour of the structure and the floor members showed that a steel frame
designed to BS 5950 Part 8 is structurally safe when exposed to a severe fire. The
study [115] carried out after the Broadgate fire showed that when fire affects only part of
a structure (compartmentation) and when the framework acts as a total entity
structural stability is improved.
Detailed studies of the material properties at high temperatures were carried out and it
was concluded that apart from the concrete to the first floor no material showed
significant loss of strength due to the fire. Detailed metallurgical investigations were carried
out to asses the temperatures reached by the quenched and tempered bolts recovered
from several of the beam to column connections in the areas of the fire which showed
most damage. These indicated that the most severe temperatures achieved by the bolts
during the fire or during manufacture were limited to 540°C. Similar evidence from a
truss indicated that the member had been heated to around 600°C. The principles of
BS5950 Part 8 would suggest that these members would transfer load to cooler parts
of the structure until temperatures of about 700~800°C but the investigations suggest
that the temperatures achieved did not exceed 600°C so an alternative explanation for
the deformations observed was needed.
4.2.2 Churchill Plaza building, Basingstoke
In 1991 a fire took hold in the Mercantile Credit Insurance building in Basingstoke. [197]
The twelve storey high building was constructed in 1988 and was of composite steel
and concrete construction. The columns and the composite floor beams had applied
fire protection but the soffit of the floor slab was unprotected. The fire rating of the
building was 90 minutes.
The fire started on the 8th floor and spread to the tenth floor as external glazing failed.
The protection materials performed well and there was no permanent deformation of
the steel frame or damage to the protected connections. Similar to Broadgate the metal
deck showed signs of debonding from the concrete floor slab probably due to the steam
from the concrete. Load tests on the most damaged parts of the slab showed it had
adequate strength to be used unrepaired. No structural repair was required on the
protected steel. The cost of repair to the building was £5 million but most of this was
repairing smoke damage.
4.3 Fire tests
4.3.1 BHP William Street fire tests, Melbourne [197]
Built in 1971 in the centre of Melbourne, 140 William street at 41 storeys high was the
tallest building in Australia. This building is also of composite construction similar to
Broadgate and Mercantile centre, with a square plan and central square inner core. The
steelwork around the inner core and the external columns were protected with concrete
whereas the beams and the soffit of the composite steel deck floors were protected
with asbestos based material. In 1990 during a refurbishment programme the decision
was made to remove the hazardous asbestos material. Prior to the refurbishment the
fire resistance rating of the building was 120 minutes. To maintain this level after
refurbishment the regulations at the time required fire protection to the steel beams
and the soffit of the lightly reinforced concrete slab. The light hazard sprinkler system
would also have had to be upgraded. In the 1990s the fire resistance of buildings was
a matter for debate in Australia and the refurbishment of the William street building
provided an opportunity to determine whether these measures were really necessary.
Two risk assessments were conducted. The second was the most interesting. It assumed
no protection to the beams or the soffit of the slab and use of the existing sprinkler
system.
A series of four fire tests were carried out on a purpose built test building at BHP
Research Melbourne Laboratories. The test simulated a 12m x 12m corner bay of
the real building and was furnished to resemble a typical office with a 4m x 4m small
office constructed near the perimeter of the building. Water tanks provided the imposed
loading. The first two tests were concerned with testing the performance of the existing
light hazard sprinkler system. Test 3 was designed to test the composite slab. The
soffit of the slab was left unprotected although a non-fire-rated suspended ceiling was
in place. The supporting beams were partially protected. The fire was started in the
open plan area and allowed to develop fully. A maximum atmosphere temperature of
1254°C was achieved. The ceiling remained intact during the tests and was beneficial in
protecting the slab. In test 4 the ability of the steel beams to withstand a fire without
protection was assessed. The fire was started in the small office but unfortunately
did not spread to the rest of the compartment and another fire was set in the open
plan area. The atmosphere temperature reached 1228°C whilst the steel beams reached
temperatures of 632°C. Deflections of 120mm were recorded in one of the beams during
the test. The steel beams and slab were shielded by the ceiling resulting in relatively
low steel temperatures and small deflections in comparison with Broadgate. The results
of the various fire tests concluded that the William street building did not need fire
protection on the beams or the underside of the slab and the existing sprinkler system
was adequate.
4.3.2 Stuttgart-Vaihingen University fire tests, Germany
In 1985 a fire test was undertaken on a four storey steel-framed demonstration building
at the Stuttgart-Vaihingen University in Germany. [197] The building was a test building
and as such was constructed from many different types of composite elements including
various types of composite floors. The main fire test was conducted on the third floor
in a compartment covering approximately one third of the building. The fire load was
provided by wooden cribs. The atmosphere temperature exceeded 1000°C whilst the
steel temperatures reached 650°C. Investigation of the beams after the test showed
spalling of the infilled webs but the behaviour of the beams was very good with no
significant permanent deformations after the fire. The composite floor reached deflections
of 60mm and retained its integrity.
Figure 4.1: Plan view of the Cardington 8-storey frame showing the 4 British Steel Tests
4.3.3 Cardington frame fire tests
The Broadgate fire provided the greatest insight into the ability of composite structures
to resist fire. In all the other case studies and tests there was some form of protection
to the steel. In the Chuchill Plaza building the steel frame was completely protected.
The tests in Australia provided protection to the slab and beams with an unrated
suspended ceiling and in Germany all the steel sections were protected by heat sinks of
concrete. The tests at Cardington were much closer to the Broadgate scenario thus
fully testing the capacity of the frame.
Over a period of September 1995-June 1996 British Steel (now CORUS) conducted 4
fire tests on the 8-storey composite steel frame structure at BRE’s (Building Research
Establishment) large scale test facility at Cardington. BRE carried out two further
complementary tests around the same period. Figures 4.1 and 4.2 show the 4 tests
conducted by CORUS and the two further tests carried out by BRE respectively. [127] [197]
4.3.3.1 Physical aspects of the tests
4.3.3.1.1 British Steel Test 1: Restrained Beam.
Test 1 illustrated in Figure 4.1 was
carried out on the 7th floor of the 8-storey frame and involved a single 305 x 165mm
beam and the surrounding concrete floor spanning 9m between a pair of 254 x 254mm
columns. The beam was surrounded by a gas fired furnace but the columns and
connections were left outside. The furnace was 8m long x 3m wide x 2m high; insulated
with mineral wool and ceramic fibre. During the test the beam was heated at between
3-10°C/min until temperatures of 800-900°C were achieved. [37] [128] The test beam and
surrounding structure were extensively instrumented to measure temperatures, strains,
deflections and rotations. The temperatures in the steel beam were recorded at many
points along its length and through the depth. The temperatures through the slabs
depth were only recorded at four points on plan (at two points between the beam and
furnace wall and two locations over the tested joist). Maximum deflections of 232mm
were recorded at 887°C. [6] [197]
Figure 4.2: Plan view of the Cardington 8-storey frame showing the 2 BRE Tests
The aftermath of the test is shown in Figure 4.3. Local buckles in the flange near the
connections and folds in the web can be observed. The local buckles are caused by
a combination of the high compressions in the highly restrained expanding hot beam
and the additional compressions as a result of the high gradient in the composite. The
gradient causes a hogging moment, thus increased compressions in the lower part of the
beam. The folds in the web may have occurred during cooling. On cooling the beam
tries to retract into its original shape. However not all of the deflected shape can be
recovered because of plastic straining thus the beam is effectively shorter. Tension folds
probably develop in the web as the beam is pulled back into position. This phenomena
can be seen in all the British Steel tests. In most cases some bolts or part of the
plates forming the connections have failed releasing the tension forces developed during
cooling (Figure 4.5).
Figure 4.3: British Steel Test 1: Restrained beam test
4.3.3.1.2 British Steel Test 2: Plane frame.
The second test involved heating
a series of beams and columns across the full 21m width of the building on the fourth
floor using a gas furnace. A furnace 21m long x 3m wide x 4m high was constructed
using 190mm lightweight concrete blockwork. It was lined with 50mm thick ceramic
fibre blanket to reduce heat losses.37’ 128,197 Natural gas was supplied to eight industrial
burners installed along one side of the furnace. Maximum atmosphere temperatures of
7500 C were achieved. The primary and secondary beams were unprotected. The top
800mm of the columns including the connections were also unprotected. The supporting
columns were squashed by 180mm (pictured in Figure 4.4) at unprotected column
temperatures of 670°C.197 As a direct result of this squashing all further tests had
protected columns to the underside of the slab. [37] [127] [128] [197]
Figure 4.4: Column squashing in British Steel Test 2: Plane frame test
Figure 4.5: Connection failure in British Steel Test 2: Plane frame test
Figure 4.6: Local buckling of beams in British Steel Test 3: Corner test
4.3.3.1.3 British Steel Test 3: Corner fire.
Test 3 was carried out in the South
East corner of the 8-storey frame on the first floor in a compartment 10m x 7.5m
x 4.0m high. The fire load comprised wood cribs giving a total fire load density of
45kg/m2. The fire was designed using the parametric Equations in EC1 Part 2.2 to
achieve atmosphere temperatures greater than 1000°C. The edge beams and columns
were protected in this test. [6] [37] [127] [128] The greatest steel temperature (935°C) and
deflection (428mm) were recorded in beam EF between gridlines 1 and 2 (See Figure
4.1). The deflection recovered to 296mm after cooling. [197] Protected steel members were
placed in the compartment in order to compare protected steel temperatures measured
in the test with the time to achieve these temperatures in a standard ISO 834 test.
The equivalent time in the fire resistance test was 86 minutes. [197]
Figure 4.7: Compartment fire in progress in British Steel Test 4: Office demonstration test
4.3.3.1.4 British Steel Test 4: Office Demonstration.
The office fire demonstration was the largest British Steel compartment fire test incorporating a floor space
18m wide and up to 10m deep (135m2). It was conducted on the first floor in the
North East corner and simulated a typical open plan office with real office equipment
(and some wood cribs) providing a total fire load density of 46kg/m2. The area of
ventilation was equal to 20% of the floor area. [197] The height of the compartment was
4.0m. In this test only the columns were protected. The unprotected beams achieved
temperatures of up to 1150°C. Maximum deflections reached 640mm. Figure 4.7 is a
picture of the test in progress. Figures 4.8 and 4.9 show the structure after the fire.
As in other tests the flanges of the beams experienced extensive buckling and there
were signs tensions developed during cooling (Figure 4.9). The equivalent time of fire
exposure in the standard test was shorter than test 3, 74 minutes. No concrete
temperatures were measured during this test, hindering accurate numerical modelling of
the structural behaviour.
Figure 4.8: Aftermath of the British Steel Test 4: Office demonstration test.
Figure 4.9: Local buckling of the lower flange and folding of the webs in British Steel Test 4: Office demonstration test.
4.3.3.1.5 BRE Test 1: Corner test.
The BRE corner test was conducted on the
2nd floor over an area 54m2. The internal compartment boundaries were steel stud
fire resistant board partitions (120 minutes fire resistance with a displacement head of
15mm). All structural steelwork excluding the columns were left unprotected. Twelve
timber cribs provided 40kg/m2 fire load. At the start of the test all windows and doors
were closed, the fires development was strongly influenced by the lack of oxygen.
Atmosphere temperatures of 1051°C were recorded after 102 minutes but in the initial stages
the fire died down very quickly and smoldered until after 55 minutes. The fire brigade
intervened twice breaking windows to feed the fire with oxygen. The temperature-time
history of the fire atmosphere is shown in Figure 4.11 The bottom flange of the central
secondary beam achieved a maximum temperature of 903°C after 114 minutes. The
max recorded slab deflection (269mm) occurred after 130mins recovering to 160mm
after cooling. Unlike the British Steel corner test the compartment walls were directly
below the axis of the beams on column lines thus the edge beams experienced high
gradients across the width of the cross-section. One of the edge beams distortionally
buckled over its length as a result of these gradients and restraint to thermal
expansion. Unlike all the other Cardington frame fire tests there was no local buckling of
the beams and no evidence of cooling in the form of failed connections or folds in the
web. [197]
4.3.3.1.6 BRE Test 2: Large Compartment.
The large compartment test was
constructed on the second floor extending over the full width of the building, between
gridline A and 0.5m from gridline C see Figure 4.2. The total floor area of the
compartment was 340m2. 40kg/m 2fire load was placed in the form of 42 wooden cribs.
The compartment was formed by constructing a fire resistant stud partition wall across
the width of the building and around the vertical access shafts. Double-glazing was
installed on two sides of the building along gridlines 1 and 4. The middle third of the
glazing was left open on both sides to allow sufficient ventilation for the fire to develop.
All steel beams including the edge beams were left unprotected but the columns were protected.
Rapid ignition resulted in the windows breaking during the early part of the test but the
maximum temperature achieved was fairly low at 763°C. The steel reached a maximum
temperature of 691°C and a maximum displacement of 557mm was recorded halfway
between gridlines 2 to 3 and B to C. The residual displacement after the structure had
cooled was 481mm. Overall the structure behaved very well and there were no signs
of collapse. Most internal beams showed evidence of local buckling in the lower flange
and the web near the connections. In some of the partial depth end plates the plate
had fractured down one side and in one instance the web had fractured. The deflection
of the slab caused integrity failure of the compartment wall because it was greater than
the 15mm allowance.
4.3.3.1.7 Atmosphere temperatures.
The atmosphere temperatures recorded in
all six tests are illustrated in Figures 4.10-4.12 for comparison. British Steel test 1
and 2 have very similar heating rates. British Steel test 4 was the shortest duration
fire. The BRE corner test achieved the highest temperatures but for a very short time
while the BRE large compartment barely reached an average of 700°C during the most
intense phase of the fire.
Figure 4.10: Average atmosphere temperatures recorded in the British Steel tests.
Figure 4.11: Average atmosphere temperatures recorded in the BRE corner test. [197]
Figure 4.12: Average atmosphere temperatures recorded in the BRE large compartment test (1/2 floor). [197]
4.4 The PIT Project
In 1995 Edinburgh University in collaboration with CORUS and Imperial College
proposed a project to model the 4 British Steel fire tests on the Cardington frame. It was
funded by the DETR "Partners in Technology" scheme. The title of the project was
"The behaviour of steel framed structures under fire conditions" and the main objective was described as,
"To understand and exploit the results of the large scale fire tests at Cardington so
that rational design can be developed for composite steel frameworks at the fire limit state [187]"
The PIT project started in March 1996 running for four years ending in March 2000.
Although the main research team consisted of Edinburgh University, CORUS and
Imperial College, BRE and SCI also provided valuable input. SCI was primarily responsible
for the design output from the project. Sheffield University were part of the steering
committee.
Figure 4.13: Steel material behaviour in Eurocode 3 Part 1.276
The numerical models of the tests ranged in complexity from very simple grillage
models to detailed shell representations of the beams and slab. The University of Edinburgh
and CORUS used the commercial code ABAQUS whilst Imperial College made use of
their in-house finite element code ADAPTIC. The output from all the models were
comparable and agreed with the measured test data. Conclusions of the project were,
The Cardington composite steel framed building exhibited very stable behaviour
under the various fire scenarios tested because of the nature of its highly
redundant structural form.
The thermo-mechanical phenomena observed (a combination of restrained thermal
expansion and thermal bowing) defines the structural behaviour and depends
upon the frame layout and the thermal regime of the fire compartment
4.4.1 The numerical models
Rigorous finite element models were developed by all of the three main contributors.
The ability to reliably model material and geometrical non-linearities was a key
factor in choosing the finite element codes. ABAQUS is a commercially available well
accepted package tested rigorously by multiple users modelling a variety of problems.
ADAPTIC has been developed over many years and is also a very reliable research
code. All models were thoroughly checked against real test data. The results from
corresponding models showed the same structural behaviour reinforcing the individual
models results.
4.4.1.1 Material models
The stress-strain material definitions in EC2 Part 1.2 and EC3 Part 1.2 were assumed
for concrete and steel respectively. The steel material model is elasto-platic and includes
enhancement from strain hardening above 400°C. The steel model may be conservative
as was discussed in Chapter 2. Both sets of properties include degradation with
increasing temperature and are illustrated in Figures 4.13 and 4.14.
Figure 4.14: Compressive concrete material behaviour in Eurocode 2 Part 1.2 [75]
4.4.1.2 The University of Edinburgh Numerical Models
The University of Edinburgh modelled British Steel test 1 and test 3 using ABAQUS.
Both grillage [223] and shell models were developed. [87] Depth integration techniques are
normally used to model materially non-linear plate structures using plate or shell
finite elements. Stresses are calculated at integration points through the depth of the
elements and section forces are obtained by integration of these stresses.
Several attempts were made to model the Cardington tests using the ABAQUS concrete
model and this approach. Convergence of the problem was never achieved. Thus
a Stress-resultant approach was tried. Stress-resultants enable the geometry of the
plate and the material behaviour to be described by one set of equations. Forces and
moments per unit width of the plate are calculated based on the strain, curvature and
temperature of the plates reference surface. Gradients can also be incorporated.
However results are in terms of stress resultants only so the variation of stress over the
depth of the plate is not given. Both the grillage and shell representations developed
by Edinburgh adopt a stress-resultant approach.
For ABAQUS to model plates using a stress resultant approach an additional user
defined sub-routine is required. Hence Gillie [87] developed a suite of programs called
FEAST. FEAST is used in the research presented in this thesis to model generic
composite steel frames. Therefore an understanding of the code and its assumptions are
stated here.
4.4.1.2.1 Development of FEAST [87]
FEAST (Finite Element Analysis of Shells
at High Temperatures) enables analysis of generic composite plates like the Cardington
floor slab at high temperatures.
The FEAST suite consists of 3 programs,
SRAS - Stress Resultant Analysis of Shells. The program defines the force-strain
and moment-curvature relationship for user defined plates over a given range of
stress-strain-temperature states
FEAI - Finite Element Analysis Interface. This program allows stress resultant
based calculations for user defined plates to be undertaken by ABAQUS
MFDU - Moment-Force Diagram Utility. This program produces moment-force
interaction diagrams for plates analysed by SRAS
All three programs are described in detail by Gillie. [87] The first two will be described
briefly here. The code was written in FORTRAN 77 for any general plate. There are no
limitations on the number of layers modelled or the number of materials incorporated.
SRAS needs an input file which splits the plates cross-section into a number of layers.
Each layer is defined by its area, material and distance from the plates reference surface.
The file also contains user defined information about the range of reference surface
strain, curvature and temperature values over which the stress resultants are to be
calculated and also the intervals between these values. Stress-strain-temperature data
files are read for each material. The strain in a given layer is calculated by Equation
4.1 assuming plane sections remain plane after bending.
(4.1) εl = εr + zl φ
where,
εl = average strain in the layer
εr = reference surface strain
zl = distance of the centre of a layer from the reference surface
φ = curvature of the reference surface
The temperature in the layer depends upon the reference surface T and the thermal
gradient through the depth of the plate.
SRAS allows polynomials to describe the gradient through the depth, over a number
of reference surface temperature ranges. The layers of the plate may also be separated